Find the Best Welding and Fabrication Contractors Near You

Fabrication is the process of cutting, bending and profiling of metal and other materials, whereas welding is the process of creating structures from these cut pieces. Both these practices work side by side and are both essential to one another.

A welder primarily joins metals together using various welding techniques. On the other hand, a welder fabricator welds, shapes, cuts and assembles metal components, offering a more comprehensive approach to creating metal structures.

Multiple welding methods can be used in fabrication, but the most common are MIG (Metal Inert Gas), TIG (Tungsten Inert Gas), and stick welding. The choice depends on the material, the job and the welder's expertise.

‘Better’ depends on the application. Gasless MIG welding is faster and can produce cleaner welds, especially in windy conditions. Stick welding, however, is versatile, works well on thicker materials and doesn't require a gas tank, making it more portable.

Stick welding can produce more slag, requiring post-weld cleaning. It's also generally slower than other welding methods, may not be suitable for thin materials and can produce spatter, affecting the weld's finish.

Stick welding is versatile but not ideal for super thin metals, certain alloys or metals like titanium. It's also less commonly used for non-ferrous metals like aluminium and copper, which may require specialised electrodes or other welding methods.

Welding and fabrication services vary in cost depending on project complexity, materials, and location. Hourly rates generally range from $60 to $200+, while minimum fees for small jobs typically start around $100–$400 to cover travel and initial labour. Larger or more specialised projects, such as structural fabrication or custom aluminium and stainless steel work, can cost significantly more.

Key factors affecting pricing include:

• Project complexity: Intricate designs and high-precision work are more expensive.
• Materials: Steel, stainless steel, and aluminium have different costs.
• Labour and expertise: Certified, experienced welders charge higher rates.
• Location and travel: Urban areas or remote on-site work may incur additional fees.
• Additional services: Engineering, finishes, installation, or permits can add 5–30% to the total cost.

Obtaining a detailed quote from a local provider ensures accurate pricing tailored to the specific job.

Welding services cover a wide range of applications for construction, industrial, and repair projects. Common services include:

• Arc/MMA welding: Suitable for heavy steel and structural work.
• MIG welding: Ideal for faster welding of steel, aluminium, and other metals.
• TIG welding: Provides precision for stainless steel, aluminium, and specialised materials.
• Spot welding: Used for joining sheet metal in automotive or fabrication projects.
• Pipe and tube welding: Joining or repairing pipelines for water, gas, or industrial systems.
• On-site/mobile welding: Repairs or installations carried out directly at the project location.

These services can be tailored to project size, material type, and location, ensuring both quality and compliance with safety standards.

Welding can be performed on a variety of metals, depending on the technique and equipment used. Common materials include:

• Mild steel: Widely used for structural and general fabrication.
• Stainless steel: Resistant to corrosion, often used in food, chemical, and architectural applications.
• Aluminium: Lightweight and strong, requiring specialised techniques like TIG or MIG welding.
• Copper and brass: Typically welded for plumbing, electrical, or decorative purposes.
• Cast iron: Requires careful preheating and specialised filler materials.

The choice of welding method—MIG, TIG, arc, or spot welding—depends on the material type, thickness, and project requirements.

Welders should hold recognised qualifications to ensure their work meets safety and industry standards. Common certifications include:

• Certificate III in Engineering – Fabrication Trade or equivalent, demonstrating foundational welding skills.
• AS/NZS 1554 compliance, ensuring welds meet Australian structural and fabrication standards.
• Specialised certifications for techniques such as MIG, TIG, or arc welding, depending on the materials and projects.

In addition to formal qualifications, welders should have practical experience, knowledge of workplace safety protocols, and the ability to work with different metals and in varied environments.