Truck Mounted Concrete Batching Plant Hire

A truck-mounted batching plant is a mobile concrete production unit built onto a truck chassis, allowing on-site mixing and delivery of concrete directly from the vehicle. Unlike standard ready-mix trucks, these units can batch, mix, and transport concrete in one mobile system, offering flexibility for remote or multiple-site projects.

Key features of truck-mounted batching plants

• Mobility: Can move between sites easily, ideal for short-term or remote projects
• Integrated batching and mixing: Measures cement, aggregates, water, and additives on-board for accurate mixes
• Flexible output: Produces concrete on demand, reducing waste and ensuring fresh supply
• Self-contained systems: Includes storage bins, conveyors, and mixing drums within the truck
• Use cases: Road works, small to medium construction sites, and sequential pours where conventional batching plants aren’t practical

Truck-mounted plants combine the efficiency of batching plants with the convenience of transport, making them ideal for projects needing on-site concrete production with minimal setup.

Truck-mounted batching plants vary widely in cost depending on size, capacity, and features. Small high-efficiency units typically cost $15,000–$30,000, while larger, fully integrated truck-mounted plants range from $100,000 to $250,000+, with custom or top-of-the-line units exceeding $500,000.

Factors influencing cost

• Capacity: Higher output units (e.g., 25 m³/h vs. 75 m³/h) cost more
• Automation: Fully automatic systems are pricier than semi-automatic or manual ones
• Features: Silos, conveyors, advanced control systems, and chassis type affect the price
• Condition: Used units can be significantly cheaper, sometimes under $50,000
• Operational costs: Fuel, maintenance, materials, water, electricity, and labor add to total expenditure

Daily hire rates for truck-mounted plants typically range $1,200–$1,500, with smaller agitator trucks around $500–$900+.

The production capacity of truck-mounted batching plants depends on the model, mixer size, and design, with smaller units suited to light-duty work and larger units capable of high-volume output.

Typical production capacities

Actual output may vary based on site conditions, material supply, and mixer efficiency, so planning should account for slightly lower production than the theoretical maximum.

Yes, truck-mounted and mobile batching plants allow on-site adjustments to concrete mix designs, making them ideal for projects requiring flexibility. Operators can alter water content, cement type, aggregate ratios, or admixtures to meet specific strength, workability, or durability requirements.

Key points about on-site mix adjustments

• Volumetric or mobile mixers: Measure and mix raw materials on demand, allowing immediate changes between batches
• Fine-tuning properties: Adjust slump, setting time, or additive proportions for different site conditions
• Quality control: On-site testing ensures the modified mix meets engineering specifications
• Efficiency: Reduces waste and transport costs compared with pre-mixed ready-mix concrete

This capability is particularly useful for small pours, remote sites, or projects with variable specifications, ensuring fresh, tailored concrete whenever it’s needed.

Yes, truck-mounted batching plants require trained operators to ensure safe, efficient, and accurate concrete production on site.

Operator responsibilities include:

• Batching and mixing: Controlling proportions of cement, aggregates, water, and admixtures according to the project specification
• Equipment operation: Managing the truck-mounted system, including conveyors, mixers, and dosing mechanisms
• Quality control: Monitoring slump, consistency, and moisture content to maintain concrete quality
• Maintenance and troubleshooting: Performing routine checks, cleaning, and resolving minor mechanical issues
• Safety compliance: Following site safety protocols and handling materials safely

Skilled operators ensure reliable output, consistent concrete quality, and safe operation throughout the project.