Stationary Concrete Batching Plant Hire

A stationary batching plant is a permanent concrete production facility designed to produce large volumes of consistent, high-quality concrete at a fixed location. Unlike mobile plants, it is not easily moved once installed and is typically used for long-term or large-scale construction projects.

Key features of stationary batching plants

• Fixed location: Installed on-site or at a dedicated concrete plant facility
• High production capacity: Can produce from 60 m³ to over 180 m³ per hour, depending on design
• Automated batching systems: Accurately measures cement, aggregates, water, and additives for consistent quality
• Large storage and conveyors: Holds multiple aggregate types and admixtures for continuous production
• Use cases: Major infrastructure projects, high-volume commercial developments, precast concrete facilities

Stationary plants are ideal for projects requiring reliable, high-volume concrete supply over extended periods, offering precision, efficiency, and durability.

Stationary batching plants vary widely in cost, from around $40,000 for small models to over $500,000 for large, fully automated systems. Medium-sized plants typically range from $80,000 to $200,000, depending on capacity, automation level, and additional features.

Factors influencing stationary batching plant cost

• Production capacity (m³/h): Higher output plants cost more
• Automation: Fully automated systems can be 20–30% more expensive than semi-automated units
• Components & features: Silos, twin-shaft mixers, dust control, and advanced control systems increase price
• Condition: New plants are more expensive; used units offer lower entry points
• Additional costs: Installation, foundations, transport, commissioning, taxes, and ongoing maintenance

Higher initial investment is offset by long-term stability and consistent quality for large, fixed-site projects.

The production capacity of stationary batching plants depends on the model, mixer type, and automation level, ranging from small-scale to high-volume industrial output.

Typical production capacities

Actual output depends on mixer type, material supply, site setup, and operational efficiency, so planning should account for slightly lower production than the theoretical maximum.

Stationary and mobile batching plants are both used to produce concrete, but the choice depends on project duration, location, volume requirements, and site conditions.

When to use stationary batching plants

• Long-term projects: Ideal for sites requiring concrete supply over months or years
• High-volume demand: Large infrastructure, industrial, or commercial projects needing continuous output
• Fixed location: Sites where relocation is unnecessary and space allows permanent installation
• Consistent quality: Offers precise batching, advanced automation, and stable production

When to use mobile batching plants

• Short-term or temporary projects: Quick setup and relocation for sequential construction sites
• Remote or hard-to-access sites: Where transporting ready-mix trucks is difficult or costly
• Flexible on-demand mixing: Suitable for projects needing variable batch sizes or different concrete types
• Cost-effective for smaller jobs: Reduces transport costs and allows smaller, precise pours

In general, stationary plants suit long-term, high-volume fixed projects, while mobile plants provide flexibility and convenience for temporary, remote, or smaller-scale works.

Yes, both stationary and mobile batching plants require trained operators to ensure safe, efficient, and consistent concrete production.

Key responsibilities of batching plant operators

• Batching and mixing: Accurately measure cement, aggregates, water, and additives according to the project specification
• Equipment operation: Control conveyors, mixers, hoppers, and dosing systems safely
• Quality control: Monitor mix consistency, slump, and moisture content to maintain concrete quality
• Maintenance and troubleshooting: Perform routine inspections, cleaning, and address minor mechanical issues
• Safety compliance: Follow site protocols and handle materials safely

Skilled operators ensure reliable production, high-quality concrete, and safe operation throughout the construction project.